2017年4月3日星期一

PE Pipe Extrusion Process (6)

Pullers

The puller must provide the necessary force to pull the pipe through the entire cooling operation. It also maintains the proper wall thickness control by providing a constant pulling rate. The rate at which the pipe is pulled, in combination with the extruder screw speed, determines the wall thickness of the finished pipe. Increasing the puller speed at a constant screw speed reduces the wall thickness, while reducing the puller speed at the same screw speed increases the wall thickness.

Standards of ASTM International and other specifications require that the pipe be marked at frequent intervals. The markings include nominal pipe size, type of plastic, SDR and/or pressure rating, and manufacturer’s name or trademark and manufacturing code. The marking is usually ink, applied to the pipe surface by an offset roller. Other marking techniques include hot stamp, ink jet and indent printing. If indent printing is used, the mark should not reduce the wall thickness to less than the minimum value for the pipe or tubing, and the long-term strength of the pipe or tubing must not be affected. The mark should also not allow leakage channels when gasket or compression fittings are used to join the pipe or tubing.


Most pipe four inches or smaller can be coiled for handling and shipping convenience. Some manufacturers have coiled pipe as large as 6 inch. Equipment allows the pipe to be coiled in various lengths. Depending upon the pipe diameter, lengths of up to 10,000 feet are possible. This is advantageous when long uninterrupted lengths of pipe are required - for example, when installing gas and water pipes.



Pipe four inches or more in diameter is usually cut into specified lengths for storage and shipping. Typical lengths are 40 to 50 feet, which can be shipped easily by rail or truck. The pipe is usually bundled before it is placed on the truck or railcar. Bundling provides ease of handling and safety during loading and unloading.






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